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An ever-growing company with ISO 9002 certificate, comprises spinning and air jet weaving. All of our units are provided power supply from an
 
 
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Sojitz Corporation (“SC”), assisted by world-renowned suppliers and technology-licensors like Kellogg, Kawasaki, and Stamicarbon, has been engaged by the Company for setting up of the Project. China National Chemical Engineering Corporation (“CNCEC”) is setting up the NP plant, in addition to being responsible for civil and mechanical completion of the Complex. The Urea, NP plant and power plant are new, whereas the remaining plants are used and in various stages of being dismantled to be relocated to the project site.

The Project is expected to have the following capacities:

  Design Capacity (Tonnes) Projected Capacity Manufacturers
  Daily Annual (at 75 MMCFD)  
Ammonia 1,500 500,000 397,650 Kellogg, USA
Nitric Acid 1,500 500,000 376,200 UHDE, Germany
Urea 1,500 500,000 297,000 Stamicarbon, Holland/ Kawasaki, Japan
NP 1,200 360,000 345,000 CNCEC, China
CAN 1,400 420,000 276,000 UHDE, Germany
NPK 1,000 300,000 150,000 Grande Paroisse/ CNCEC
Off sites & Utilities Power 30 MW Kawasaki, Japan/ Turbomach, Switzerland/ Siemens, Germany
Project Management Sojitz Corporation, Japan/ Kellogg, USA/ Kawasaki Plant Services, Japan
The venture, being a largest ever investment by local sponsors in green-field project, has following strengths:

The acquisition of Pak Arab Fertilizers (Pvt.) Limited (“PAFL”) and the operational experience is expected to assist the sponsors in successfully managing and implementing the Project. As the sponsors have not only gained marketing and operational experience, but have also been able to identify the contractors to undertake the construction of the Project. The sponsors have been successful in improving the profitability of PAFL and have repaid debt of PKR 1,000 million during the very first year of acquisition of PAFL.

Renowned companies like Kawasaki Plant Services of Japan, Stamicarbon of Holland and Kellogg of USA have been engaged by the Sponsors for providing services for the implementation and management of the Project. CNCEC, which is directly administered by the State Counsel of China, is providing the NP plant and is responsible for the civil and mechanical construction of the Project. CNCEC has diversified exposure of setting up projects in sectors like Fertilizer, Petrochemical, Oil Refinery, Power and Infrastructure projects.

The Company has awarded the contracts for supply of plant, machinery and technology to international reputable companies, which are the leaders in their respective areas. The Company for providing the license for the Urea plant has engaged Stamicarbon, who has provided license to 220 projects and has a global share of nameplate capacity of approximately 70%. CNCEC, which will be setting up the NP plant and is responsible for civil and mechanical completion of the Project, is a large corporation directly administered by the State Council of China. Sojitz Corporation, Kellogg and Kawasaki Plant Services, which are responsible for project management, have unmatched experience of setting up chemical plants.

The sponsors have been able to form an experienced and motivated management team including Mr. Muhammad Abad Khan, having an extensive experience of 50 years in the field and Mr. Muhammad Nasir Butt, who has worked as Managing Director, PAFL, Pak American Fertilizers Limited and Pak Saudi Fertilizer Limited. . Mr. Iftikhar Baig a professional accountant having experience of more than two decades who was pivotal in the acquisition of PAFL and its subsequent turnaround. The management team also comprises of personnel who were involved in the setting up of Fauji Bin Qasim project.  Through their experience they have been able to identify the key factors which resulted in the initial problems faced by Fauji Bin Qasim project and have been able to address those issues through contracts executed with the suppliers.

The financial projections of the Company are based on fertilizer production at 75 MMCFD of gas against an installed capacity of 1.5 million tonnes p.a., accordingly the projected capacity has been assumed at 1.1 million tonnes p.a.  Hence in case 35 MMCFD of additional gas is provided by MGCL, the Company will be able to achieve production of 1.5 million tonnes p.a.

The combined capacities of PAFL and Fatima Fertilizer are expected to provide the sponsors with the negotiating power when dealing with the distributors and assist them in obtaining the optimal terms for sale of products of both the plants. The established brand name of PAFL products will also help Fatima Fertilizer in the marketing of the products manufactured.
Land measuring 800 acres required for the Project has been acquired in Mukhtar Garh, Sadiqabad nearly 3 K.M. away from FFC. Soil testing has been completed by University of Engineering & Technology, Lahore, which shows suitability of land for development of such project.
Building and structure cost includes civil design and civil works for development of the Project. Contract for Civil Design has been awarded to NESPAK whereas CNCEC from China has been selected for the civil and mechanical completion of the Complex

The new urea plant is based on latest Stamicarbon Technology System 2000 plus with patented safurax material using Total Recycle, CO2 stripping with Pool Reactor Process (almost 66% of new Urea plants in the world are based on this technology). Kawasaki Heavy Industries, Japan will procure & supply the plant and technology. M/s Stamicarbon shall provide the license in favour of Fatima Fertilizer. Sojitz Corporation shall provide the engineering services and process guarantees for the Project.

The plant is being procured from China National Chemical Engineering group Corporation on EPC basis. The plant will be a brand new plant based on modern European technology. When commissioned, the plant will be capable of producing 1200 MT of NP per day. The scope of contract includes transfer of technology, engineering designs, supply of equipment and materials, civil works, construction, erection/installation, commissioning and training.

The CAN Granulation Plant has been procured from Arklow Ireland, United Kingdom with technical assistance of UHDE. Many plants throughout the world including in North Africa and Saudi Arabia are being operated on this technology. The plant remained in operation from 2000 to 2002. Since the plant has actually been operated for only two years, it is in very good condition. The production capacity of CAN (26.5%), granulated product is 1,400 metric tonnes per day. The CAN plant has already arrived at the site.
The NPK plant has been procured from Irish Fertilizer Industries, IFI Belfast UK. It consists of Ammonium Nitrate Plant and NPK Granulation Plant. The plant is based on latest pipe reactor technology and was designed by M/s Grande Paroisse of France. The plant has the capacity to produce 1,000 metric tonnes per day of NPK Fertilizer. The Bagging plant is also attached with the plant. It has two bagging lines to cater for the entire production. The NPK plant has already arrived at the site.
This plant was licensed and engineered by M/s. Kellogg, Brown and Root (“KBR”) of USA. The plant is presently located at Rozenburg, Netherlands. The plant stopped production in 2000 due to economic reasons. When operational, the plant was producing 1,500 to 1,700 metric tonnes ammonia per day. This plant is being dismantled from Rozenburg and shipped to the Project where it will be re-installed.
Nitric Acid Plant has been purchased from Yara, Immingham UK. The plant remained operational up to 2002 after which it was shut down due to economic reasons. The plant is based on latest dual pressure UHDE technology and was designed by UHDE Germany. UHDE, the original manufacturer and licensor of the plant shall re-engineer the plant for operation at Fatima Fertilizer’s site conditions.
A new Powerhouse of 30 MW is being installed to meet the energy requirements of the complex. Steam generation, Water treatment and Cooling Tower will be installed to meet the requirements of the whole complex. Bagging Plants for Urea, NPK, NP and CAN have already been purchased and have arrived at the site. The Instrument and Plant Air Compressors are at site as well. Fatima Fertilizer has palletizers of 50 Kg and 500 Kg bags, a new concept in fertilizer industry of Pakistan.
Project Management and Supervision of the entire fertilizer complex will be carried out by M/s Kellogg and Kawasaki Plant Services (“KPS”) who have wide experience of establishing fertilizer and chemical plants and are world leaders in chemical plants supply. Their engineers will monitor the progress of the complex, check the mechanical and civil construction quality, suggest measures to expedite the implementation of the Project on schedule and stay on site till completion of the Project, with support from their back offices in England and Japan.
The project is situated around 47 kilometers form Mari gas field. A 47 kilometers long gas pipeline shall be required to ensure uninterrupted supply of gas to the Project. For that purpose, Sui Northern Gas Pipelines Limited “SNGPL” has been awarded an EPC contract for the construction of 20 inch diameter, 47 kilometer long high pressure gas transmission pipeline from the downstream flange of the Mari gas field to boundary wall of Fatima Fertilizer.